Pumping Solutions for Slurries, Tailings, and Mineral Processing
From abrasive slurries to chemical-rich fluids, Tesla Disk Pumps™ handle the toughest materials in mining and mineral recovery—with less wear and more uptime.
Built to Outlast the Abrasive, Corrosive, and Unforgiving
Tesla Disk Pumps™ are ideal for alumina, copper slurry, tailings, and leach fluids. The non-impeller design reduces system erosion and pump downtime in mineral separation, transport, and reclamation operations.
Common Media in Mining Applications:
- Copper, zinc, and rare earth slurries
- Alumina and bauxite process fluids
- Lime, pH adjusters, and leachates
- Flotation tailings and underflow
- Dewatered sludge and recycled wash-down water
Industry Challenges — and How Tesla Disk Pumps Solve Them
Mining operations expose pumps to extreme conditions—abrasion, solids loading, suction limitations, and chemical attack. Tesla Disk Pumps™ are designed to handle it all with fewer breakdowns, less maintenance, and longer service life. Here’s how we help you overcome the most common issues in the field.
Abrasive slurries
Mining fluids such as tailings, ore slurries, and leach solutions are loaded with abrasive solids that rapidly erode conventional impeller pumps. Tesla Disk Pumps use a non-impeller, laminar-flow disk rotor design that drastically reduces erosion and extends pump life.
System downtime
Equipment failures in mineral separation or transport cause costly delays. Tesla Disk Pumps are designed for reliability in extreme environments, minimizing maintenance needs and reducing unplanned downtime.
Solids handling
Traditional pumps clog when faced with high solids concentrations. Disk pumps handle thick, abrasive, and variable slurries without clogging or binding.
Corrosive leach fluids
Acidic solutions used in mineral leaching corrode many pump materials. Tesla Disk Pumps are available in corrosion- and chemical-resistant alloys, ensuring durability under harsh chemical conditions.
Application Highlights in Mining and Minerals
From the drill site to the refinery, Tesla Disk Pumps™ support critical oil and gas processes at every stage. Whether it’s moving thick slurries, protecting delicate catalysts, or handling gas-laden streams, our pumps are built to perform—no matter where they’re installed.
| Application Area | Benefits | How Tesla Pumps Excel |
|---|---|---|
| Alumina Processing | Reduce erosion from abrasive alumina slurries | Laminar flow design extends seal and pump life |
| Copper Slurry Transfer | Handle dense, abrasive mixtures reliably | Non-impeller design resists wear from heavy solids |
| Tailings Transport | Move high-volume waste streams efficiently | Non-clogging rotor passes large solids and grit |
| Leach Solutions | Withstand corrosive, acidic fluids | Material flexibility ensures long service life |
| Reclamation & Recovery | Support environmental treatment of mining byproducts | Smooth, reliable pumping of variable solids and fluids |
Why Tesla Disk Pumps Stand Apart
Non-impeller, shear-free design reduces erosion and wear from abrasive slurries.
Handles extreme solids loading without clogging or performance loss.
Corrosion- and chemical-resistant alloys protect against acidic leach solutions.
Dry-run and dead-head safe for reliability in fluctuating or interrupted flow conditions.
Low NPSH requirements make them suitable for challenging suction lift applications.
Extended service life lowers maintenance costs and keeps operations online longer
Real-World Impact
Tesla Disk Pumps™ don’t just perform better in theory—they make a measurable difference in the field. By reducing maintenance needs and minimizing downtime, they help operators lower costs and keep production moving. Whether it’s fewer seal failures or improved flow in difficult conditions, these pumps deliver real results in real-world operations
Find Your Pump Configuration
Jump to the Tesla Disk Pump™ solution that best fits your application:
Ready to Strengthen Your Mining Operations?
From alumina to copper slurries and leach fluids, Tesla Disk Pumps™ deliver the reliability and toughness that mining operations demand. Built to withstand abrasive and corrosive conditions. Engineered for long-lasting performance.
Contact us today to discuss your slurry, tailings, or leach applications — and let us configure the right Tesla Disk Pump solution for your mining operation.